Tel: 01404 892100

Processes..

Premia WS Top 480 Semi-automatic filling machine for vacuum bags & pouches -

  • Fills vacuum bags (single and on a web, i.e., attached to each other in a ribbon)
  • Fills pouches (single)
  • Fill rate up to 450* x3 litre bags per hour
  • Semi-automatic machine on castors with pump and shelf for holding box
  • Tilted roller platform to ease bag removal with collection tray
  • Automatic start-up of filling cycle (DAS system)
  • Automatic removal and reinsertion of tap
  • Automatic ejection of filled bag in 'single web' mode
  • Multi-stage filling cycle
  • Touch-screen multi-functional display
  • Many options available including high temperature filling kit (up to 110°C); temperature control; higher flow rate pump; Oxycontrol; ISO 7 laminar flow hood with booster, prefilter & U15 filter; crimped pipes; electromagnetic counter; filling head height adjustment; single phase; stainless steel frame, box shelf & castors; conveyor, etc.

( * ) Up to 480 3 litre bph achievable with the higher flow rate pump (optional extra)

 
 
Features: Application: Specification: Videos: Technibag

Cycle for bags on web ('web mode'):

  • First bag on web inserted manually from back of machine
  • Automatic removal of tap
  • Filling cycle (automatic) begins automatically:
    • Air removal from bag/pouch
    • Metering & filling
    • Nitrogen injection and/or sweeping
    • Blowing of nitrogen at end of cycle
  • Automatic reinsertion of tap
  • Cutting assistance (bag from web)
  • Automatic feed of next bag

Cycle for single bags & pouches ('single mode'):

  • Manual insertion of bag into neck
  • Automatic removal of tap
  • Filling cycle (automatic) begins automatically:
    • Air removal from bag/pouch
    • Metering & filling
    • Nitrogen injection
    • Sweeping
    • Blowing of nitrogen at end of cycle
  • Automatic reinsertion of tap
  • Automatic ejection of filled bag

Fill rate by bag capacity*

  • 3 litre: up to 450 bph
  • 5 litre: up to 385 bph
  • 10 litre: up to 285 bph
  • 15 litre: up to 225 bph
  • 20 litre: up to 190 bph

Fill rate by pouch capacity [pph=pouches per hour]:

  • 1.5 litre: up to 410 pph
  • 3 litre: up to 370 pph

( * ) Depending on operator and product

Filling:

  • Suitable for: wine & fruit juices (for other liquids, please enquire)
  • Vacuum bags: 3 to 20 litre
  • Pouches: 2 to 5 litre
  • Filling: feed via pump
  • Product temperature: up to 45°C (high temperatures with extra accessory)

Taps:

  • Suitable for: Vitop-type taps with a high neck
  • Mounted on frame with 4 casters with height-adjustable shelf for holding box
  • Touch-screen multi-functional display
  • Program memory on all volumes
  • Pulse counter (75.3 points per litre)
  • Filling via high precision metering system
  • Integral closing filling head with conical tip and no seal
  • AISI 316 stainless steel liquid circuit
  • Automatic cycle start-up with anti-start safety control
  • Automatic removal and reinsertion of tap
  • Automatic ejection of full bag (in 'single mode') at end of cycle
  • Automatic patented cutting device for bags (in 'web mode') at end of cycle
  • Separate vacuum and nitrogen circuits
  • Venturi vacuum pump with electronic vacuum switch
  • Built-in 0-4 Bar pressure regulator (for nitrogen)
  • Tilted roller platform with collection tray
  • CIP circuit: with automated cleaning of vacuum circuit
  • Liquid output: 82 HL/h
  • Pump: stainless steel body and three phase motor with 2 purges for complete drainage and reverse direction
  • Air pressure: 7 to 10 Bar
  • Air consumption: 7m3/h
  • Nitrogen supply: 1 to 4 Bar
  • Noise level: <86 db
  • Power: 400V, 50Hz,three phase
  • Connections to your specification (Macon 40 as standard)
  • Dimensions: Width 745 x depth 1110 x height 1770mm
  • Weight: 155g

Vigo is the UK agent for Technibag®, specialist manufacturers of bag-in-box filling and packing equipment with over 15 years' experience.

Quality:

Technibag’s manufactures bag-in-box solutions which are designed to preserve the quality of packaged liquids. Design and manufacture is carried out by their technical team in their manufacturing plant in France, which enables them to operate to stringent quality standards. Technibag commission APAVE, an independent safety audit organisation, to test their manufactured materials prior to launch on the market

Reach:

Technibag are represented across 5 continents in over 85 countries.

Range & Technology:

Since it established in 2000, Technibag has launched over 20 new products and carried out many research programs to place it at the forefront of innovative product development. Technibag’s latest technological developments include:

  • DAS system: Automated start-up of filling cycle

  • Oxycontrol® technology: Nitrogen flushing of tap collar prior to closure

  • Web & single technology: Models available for single bags/pouches and bags on a web

  • ’Ultra-clean’ models: compliant with specific food-industry quality standards – includes AISI 316 stainless steel chamber-welded liquid contact parts, electromagnetic flow-meter, steam-cleanable up to 110°C, IP65 filling head components, etc.

  • Connectivity: Via Smartphone, tablet or PC (B'Booster only)

  • Flow Pilot regulator: A unique solution (buffer vat under nitrogen pressure) that guarantees quick, precise, high-quality filling without oxidation; for automatic lines - installed between the pasteuriser and the filling machine

Advancement of Industry:

Technibag are committed to industry development and participate in cross-company programs: * European Hygienic Engineering & Design Group (EHDG) - collaboration ensures hygienic design equipment and installations

* ECAM - a mechanical engineering college internationally renowned for its innovations

* CTCPA - a food processing research institute and analysis lab

* Performance BIB - international research association for BIB beverages
What we can offer

In partnership with Technibag, we can offer you:

  • Advice on the appropriate equipment for you - taking budget, space and desired throughput into consideration

  • Installation, commissioning & training by our team of experienced, multi-skilled Vigo engineers

  • Full technical backup

 
 

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