Tel: 01404 892100

Processes..

Sympaty Top 270 semi-manual filling machine for vacuum bags -

  • 3 stage filling cycle
  • Typical fill rate 270 3 litre bags per hour
  • Multi-functional display panel
  • Program memory on all volumes
  • Filling via high precision metering system
  • Programmable to the nearest cl
  • Full closure filling head
  • Vacuum monitoring and control by electronic vacuum switch
  • Nitrogen pressure regulator
  • Tilted bag platform with rollers to ease bag removal, includes recovery tank
  • Liquid changeover in less than 2 minutes
  • 8200 l/hr stainless steel pump with full drainage function
  • Integrated CIP with automated cleaning of vacuum circuit
  • Many options available including Oxycontrol®, option to fill pouches/Cheertainers®, high temperature filling kit (up to 90°C), electromagnetic flow-meter, etc.

 
 
Features: Application: Specification: Videos: Case Studies: Technibag

3 Stage Filling Cycle

  • Removes tap
  • Fills:
    • Air removal
    • Auto filling via high precision metering system
    • Nitrogen injection into bag collar
    • Nitrogen flushing around top of bag collar
  • Fits tap

Typical fill rate by bag capacity*

  • 3 litre: 270 bph
  • 5 litre: 220 bph
  • 10 litre: 180 bph
  • 15 litre: 160 bph
  • 20 litre: 140 bph

( * ) Depending on operator and product

Filling:

  • Vacuum bags*: 2 to 30 litre
  • Product temperature: up to 50°C (high temperatures with extra accessory)

( * ) Option to fill pouches (1.5 to 5 litres) or Cheertainers® (10 to 20 litres) - additional parts required

Suitable taps:

  • Vitop
  • Flex-tap
  • Vinitap
  • WS
  • Press-tap

Products:

  • Wine
  • Alcoholic beverages
  • Fruit juices
  • Purees
  • Oils
  • Water
  • Dairy products
  • Concentrates
  • Sauces
  • Soup
  • Various liquids (food & non food)
  • Display panel with range of functions including cycle counter, statistics, troubleshooting & maintenance
  • Repeatability: +/- 5cl
  • Programmable to the nearest cl
  • Program memory on all volumes
  • DAS automated filling system
  • Full closure filling head
  • Filling head remains in lower position during filling
  • Nitrogen pressure regulator
  • Automated nitrogen injection at end of filling
  • Separate vacuum and nitrogen cycles
  • Vacuum monitoring and control (pressure and activation) with integrated anti-start-up safety device
  • Declining bag platform with rollers and recovery tank
  • Height of machine adjustable by handle
  • Integrated CIP with automated cleaning of vacuum circuit
  • Cleaning tip and tube for CIP circuits
  • Materials capable of withstanding chemical cleaning
  • AL40 8200 L/h stainless steel pump with stainless steel casing and impeller, equipped with full drainage function and inverter
  • Connections to your specification
  • Product temperature up to 50°C
  • Painted steel frame with 4 wheels (2 lockable)
  • Air pressure: 6 Bar
  • Air consumption: 0.3 m3/h/6 bar
  • Nitrogen pressure: 0.5 Bar
  • Power: 1-2 kW, 400V, 50Hz, three phase as standard (230V, single phase as option)
  • Dimensions: Width 700 x Depth 1000 x Height 1500 mm
  • Weight: 85kg

Optional:

  • Tilted support table for box
  • High temperature filling kit (up to 90°C)
  • Electromagnetic flow-meter
  • Threaded filling head tip
  • Wheel counter for viscose products
  • Air drier kit for compressed air
  • Air filtering kit
  • Oxycontrol® after filling (see image) – flushes inside of tap collar with nitrogen prior to closure
  • FX120 weighing machine
  • Automatic ejection of filled bag
  • Change parts for pouches (1.5L to 5L)
  • Change part for Cheertainers (typically 10 or 20 litre bags)
  • 1m or 1.5m roller conveyor
  • Transportation bars with tilting butt plate and side rollers
  • Steam sterilisation kit (up to 110°C)
  • Temperature control
  • ‘Ultra-clean’ version available compliant with specific food industry quality standard – features include:
    • Stainless steel IP65 operator panel
    • AISI 316 stainless steel chamber-welded liquid contact parts with no back-fill to filling head
    • Electromagnetic flow-meter
    • Threaded filling head tip
    • Separate stainless steel vacuum/nitrogen solenoid valves
    • Steam cleanable up to 110°C
    • 25mm clamp connectors on filling & CIP circuits
    • Food-compatible nitrogen circuit
    • IP65 filling head components
    • DIN40 connector

Vigo is the UK agent for Technibag®, specialist manufacturers of bag-in-box filling and packing equipment with over 14 years' experience. Technibag are represented across 5 continents in over 63 countries.

Technibag manufactures bag-in-box solutions which are designed to preserve the quality of packaged liquids. Design and manufacture is carried out by their technical team in their manufacturing plant in France, which enables them to operate to stringent quality standards. Technibag commission APAVE, an independent safety audit organisation, to test their manufactured materials prior to launch on the market.

Since it established in 2000, Technibag has launched over 20 new products and carried out many research programs to place it at the forefront of innovative product development. Technibag’s latest technological developments include:

  • DAS system: Automated start-up of filling cycle

  • Oxycontrol® technology: Nitrogen flushing of tap collar prior to closure

  • ’Ultra-clean’ models: compliant with specific food-industry quality standards – includes AISI 316 stainless steel chamber-welded liquid contact parts, electromagnetic flow-meter, steam-cleanable up to 110°C, IP65 filling head components, etc.

  • Pouch & Cheertainer® ready models


What we can offer

In partnership with Technibag, we can offer you:

  • Advice on the appropriate equipment for you - taking budget, space and desired throughput into consideration

  • Installation, commissioning & training by our team of experienced, multi-skilled Vigo engineers

  • Full technical backup

 
 

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