Technibag Premia WS Top 540 semi automatic bag in box or pouch filler

The Premia WS Top 540 is a semi-automatic filling machine for filling vacuum bags on a web or single pouches, manufactured by Technibag®, specialist manufacturers of bag-in-box filling and packing equipment.

  • Fills vacuum bags (single and on a web, i.e., attached to each other in a ribbon)
  • Fills pouches (single)
  • Fill rate up to 540* x3 litre bags per hour
  • Semi-automatic machine on castors with pump and shelf for holding box
  • Tilted roller platform to ease bag removal with collection tray and evacuation bin
  • Automatic start-up of filling cycle (DAS system)
  • Automatic removal and reinsertion of tap
  • Automatic ejection of filled bag/pouch in 'single web' mode
  • Multi-stage filling cycle
  • Touch-screen multi-functional display
  • Many options available including high temperature filling kit (up to 110 degrees C); temperature control; higher flow rate pump; Oxycontrol; ISO 7 laminar flow hood with booster, prefilter & U15 filter; crimped pipes; electromagnetic counter; filling head height adjustment; single phase; stainless steel frame, box shelf & castors; integrated box support conveyor with box holder tool, etc.

(*) Up to 540 3 litre bph achievable with the higher flow rate pump (optional extra)

Please contact us on 01404 892100 to discuss your bag in box (or pouch) filling requirements.

Application

Filling

  • Suitable for: wine & fruit juices (for other liquids, please enquire)
  • Vacuum bags: 3 to 20 litre
  • Pouches: 2 to 5 litre
  • Filling: feed via pump
  • Product temperature: up to 45 degrees °C (high temperatures with extra accessory)

Taps

  • Suitable for: Vitop-type taps with a high neck

Features

Cycle for bags on web ('web mode'):

  • First bag on web inserted manually from back of machine
  • Automatic removal of tap
  • Filling cycle (automatic) begins automatically:
    • Air removal from bag/pouch
    • Metering & filling
    • Nitrogen injection and/or sweeping
    • Blowing of nitrogen at end of cycle
  • Automatic reinsertion of tap
  • Cutting assistance (bag from web)
  • Automatic feed of next bag

Cycle for single bags & pouches ('single mode'):

  • Manual insertion of bag into neck
  • Automatic removal of tap
  • Filling cycle (automatic) begins automatically:
    • Air removal from bag/pouch
    • Metering & filling
    • Nitrogen injection
    • Sweeping
    • Blowing of nitrogen at end of cycle
  • Automatic reinsertion of tap
  • Automatic ejection of filled bag

Fill rate by bag capacity *

  • 3 litre: up to 490 bph (up to 540 with the higher flow rate pump [optional extra])
  • 5 litre: up to 410 bph (up to 470 ...)
  • 10 litre: up to 300 bph (up to 360 ...)
  • 20 litre: up to 190 bph (up to 245 ...)

Fill rate by pouch capacity [pph=pouches per hour]:

  • 1.5 litre: up to 470 pph (up to 500 with the higher flow rate pump [optional extra])
  • 3 litre: up to 410 pph (up to 460 ...)

( * ) Depending on operator and product

Specification

  • Mounted on frame with 4 casters with height-adjustable shelf for holding box
  • Touch-screen multi-functional display
  • Program memory on all volumes
  • Pulse counter (75.3 points per litre)
  • Filling via high precision metering system
  • Integral closing filling head with conical tip and no seal
  • AISI 316 stainless steel liquid circuit
  • Automatic cycle start-up with anti-start safety control
  • Automatic removal and reinsertion of tap
  • Automatic ejection of full bag (in 'single mode') at end of cycle
  • Automatic patented cutting device for bags (in 'web mode') at end of cycle
  • Separate vacuum and nitrogen circuits
  • Venturi vacuum pump with electronic vacuum switch
  • Built-in 0-4 Bar pressure regulator (for nitrogen)
  • Tilted roller platform with collection tray and evacuation bin
  • CIP circuit: with automated cleaning of vacuum circuit
  • Liquid output: 82 HL/h
  • Pump: stainless steel body and three phase motor with 2 purges for complete drainage and reverse direction
  • Air pressure: 7 to 10 Bar
  • Air consumption: 7m3/h
  • Nitrogen supply: 1 to 4 Bar
  • Noise level: <86 db
  • Power: 400V, 50Hz,three phase
  • Connections to your specification (Macon 40 as standard)
  • Dimensions: Width 745 x depth 1110 x height 1770mm
  • Weight: 155g

YouTube

Technibag

Technibag® are specialist manufacturers of bag-in-box filling and packing equipment. They have over 20 years' experience, an international reputation, and we are proud to be their UK agents.

Here are some of the reasons why we choose Technibag: * Their bag-in-box solutions are designed to preserve the quality of packaged beverages * They rely on both their expertise and proven methods to optimize each filling machine function, including pump size, filling head precision, meter programming, interface functions, vacuum regulation, the holding and tap-positioning system and the bag ejection system * Design and manufacture is carried out by their technical team in their manufacturing plant in France so they are in full control of the process * Their fillers can also fill pouches, via additional change parts * They operate to stringent quality standards: equipment manufactured by Technibag is checked by independent organisations including APAVE (a safety audit organisation) and Bureau Veritas (a world leader in testing, inspection and certification) * They are respected globally, being represented across 5 continents over 85 countries * Their are product innovators - 30% of their employees are assigned to their design and R&D departments (see below) * They are highly committed to industry development and sharing expertise (see below)

Technology:

Since it established in 2000, Technibag has launched over 20 new products and carried out many research programs to place it at the forefront of innovative product development. Technibag’s latest technological developments include: * DAS system: Automated start-up of filling cyclw * Oxycontrol® technology: Nitrogen flushing of tap collar prior to closure * Web & single technology: Models available for single bags/pouches and bags on a web * ’Ultra-clean’ models: compliant with specific food-industry quality standards – includes AISI 316 stainless steel chamber-welded liquid contact parts, electromagnetic flow-meter, steam-cleanable up to 110°C, IP65 filling head components, etc.* Connectivity: Via Smartphone, tablet or PC (B'Booster only) * Flow Pilot regulator: A unique solution (buffer vat under nitrogen pressure) that guarantees quick, precise, high-quality filling without oxidation; for automatic lines - installed between the pasteuriser and the filling machine

Advancement of the Industry:

Technibag are committed to industry development and participate in the following cross-company/organisational programs: * European Hygienic Engineering & Design Group (EHDG) - collaboration ensures hygienic design equipment and installations * ECAM - a mechanical engineering college internationally renowned for its innovations * CTCPA - a food processing research institute and analysis lab * Performance BIB - international research association for BIB beverages

The video

Watch the Technibag video here.

The range

The Technibag range includes: * Bag fillers * Bag cooling system (post-fill) * Box shapers * Box closers * Weighers * Box labellers & ink/laser markers * Box handle attachers * Palletisers

What we can offer:

In partnership with Technibag, we can offer you: * Advice on the appropriate equipment for you - taking budget, space and desired throughput into consideration * Installation, commissioning & training by our team of experienced, multi-skilled team of Vigo engineers * Comprehensive 12 month warranty, backed up by Vigo engineers * Maintenance and full technical backup from our mobile engineers * Spare parts

Case Studies

The Case Studies below represent a small sample of the bag in box systems we have supplied: * Harrow Wood Farm *

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