• Malek KEG-SET-NG automatic keg cleaner & filler
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Malek KEG-SET-NG automatic keg cleaner & filler

The Malek KEG-SET-NG is a fully automatic keg cleaner and filler which operates at up to 35 kegs per hour, and is designed and manufactured by Malek Brautech GmbH, who specialise in the field of keg filling and keg cleaning systems. The KEG SET NG is equipped with either 1 or 2 cleaning stations, 1 sterilising station, and 1 filling head. It can also be upgraded to produce 60 kegs per hour. It is suitable for cleaning using caustic and/or acidic detergents.

  • Up to 35 keg/hr output at 50 L
  • Option of 1 or 2 cleaning stations with fully automated patented cleaning & air injection process (see Downloads):
    • Cleaning station 1 for caustic detergent
    • Cleaning station 2 for acidic detergents
  • Single filling station (see Downloads for filling process)
  • All types of kegs can be processed through the use of different supports
  • Change over for different keg fitting types only takes a few minutes
  • Treatment heads enable high liquid flow rates
  • Pneumatic stainless steel valves with position indication for safe operation as well as early recognition of leakages
  • Minimal maintenance required
  • Equipped for one fitting type
  • Siemens S7-1200 control with touch-screen display panel
  • Option to fill/clean at up to 60 kegs/hr via upgrade module
  • Many other options available including dosing unit, change parts for KeyKegs, condensate control, MB-KEG external cleaner and service tanks (see Specification)

Higher capacity kegging lines are available. Please call us on 01404 892100 to discuss your kegging requirements.

Application

  • Suitable for both alkaline and/or acidic detergents
  • Change parts for KeyKegs are available as an optional extra

 

Features

Automatic program selection function for the following:

  • Keg cleaning & filling
  • Keg cleaning
  • Beer pre and post run
  • Emptying of filling head
  • Steaming of filling head
  • CIP cleaning from external CIP system or as agreed

Cleaning control devices:

  • Empty message by electronic level switch
  • Temperature control
  • Control air pressure monitoring function

Filling control devices:

  • Pressure control by pressure transducer
  • Temperature control
  • Volumetric filling by inductive flowmeter

 

Specification

  • Up to 35 keg/hr output at 50 L (up to 60 kegs/hr with upgrade module)
  • Inductive flow meter that controls the filling level
  • Electronic probe monitoring and liquid control
  • Keg opening monitoring functions on all stations to detect blocked keg valves and pneumatic issues
  • Stop-valves for all media
  • Seimens S7-1200 control with touch-screen display panel
  • Festo pneumatics with manual start up valve
  • Stainless steel control box
  • Stainless steel frame with brushed surface on 4 levelling feet
  • Easy accessibility to all components
  • Dimensions: Length 3230 (3730 with 2 cleaning stations) x Width 1192 x Height 2344 mm
  • Weight: 900 kg

Optional:

  • Additional cleaning station for cleaning using both caustic and detergents
  • Patented condensate monitoring in keg (after sterilization, before filling), via mS or pH monitoring
  • Aseptic filling head
  • Upgrade module for capacity increase (up to 60 kegs/hr)
  • Dosing unit for caustic or acid consisting of dosing pump, suction lance, conductivity measuring cell, control and monitoring in tank
  • Pressure reducing valves for steam CO2 and sterile air
  • Filter housing and cartridge for CO2, sterile air and steam
  • MB-KEG external cleaner
  • MB-KEG service tanks for mixed water, caustic and acid
  • Keg slider

 

Malek Brautech

Malek Brautech GmbH are one of the leading specialists in keg treatment systems, hold several patents, and their international customers include Diageo Group and Efes Group. We are proud to be their UK agents.

Here are some of the reasons why we choose Malek for keg cleaning and filling systems:

Origins

Co-founder, Herbert Malek, brought 45 years of experience engineering and developing keg systems when he established Malek Brautech in 1992. Herbert began his professional career at one of the first engineering firms (Weigel) in Germany involved in the design and manufacture of keg systems, where he progressed to the Head of the Technical Department. Herbert went on to set up an engineering consultancy firm and it was during this phase that he developed a keg cleaning process which is still regarded as one of the best in the industry in terms of effectiveness. Since it's inception, Malek Brautech has developed a strong portfolio of innovative keg cleaning and filling systems, aided by the passion and commitment of Herbert's son, Alexander. In 2014 Alexander took over the management of the company becoming CEO, safeguarding company as a family-owned OEM (original equipment manufacturer).

Design & Manufacture

Malek Brautech's expertise lies in the optimal cleaning and hygienic filling of kegs with low oxygen uptake. They design and manufacture keg cleaning and filling systems from individual machines to complete turnkey systems and hold several patents in the following areas: * Optimum performance keg cleaning - with high flow rate, more swirls (whirlpool effect), and effective cleaning even of stubborn stains * Cold filling by temperature monitoring * Condensate monitoring With the right care and maintenance, Malek Brautech kegging lines are designed to last over 30 years. All machines and systems are manufactured in their own production facility at Velbert. Malek uses high quality components from leading manufacturers and precision production methods, including CNC (computer numerical controlled) tooling, laser/water jet cutting systems, and WIG welding (the latter for frame structures and pipes).Watch the Malek Brautech corporate video here

Reputation

Malek Brautech's international customers include Diageo Group/ Guinness Brewery (Dublin), Efes Group (Efes Pilsen), and König Brewery (Germany).

What we offer

We have been supplying, installing and commissioning Malek Brautech kegging systems for nearly 10 years. We can offer you: * Advice on the appropriate line for you - taking budget, space and desired throughput, and labour, etc., into consideration * Recommendation on kegging line layout and drawings * Advice on power / water / compressed air requirements in your building * Supply, installation and commissioning by our team of experienced, multi-skilled Vigo engineers * Supply and installation (by our engineers) of all conveyoring and all the required controls to ensure your line works safely and efficiently * Maintenance and full technical backup from our engineers * Good stock of spare parts

Case Studies

The case studies below are only two of many of our kegging installations. * Salcombe Brewing Co * Utopian Brewing Business Profile Article in SIBA Brewer and Utopian Brewing blog * Belleville Brewing Co *

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