Rizzolio 4-4-1 triblock rinser, counter pressure filler & capper

Semi-automatic SAV4-RLV ISO RLC1s are counter pressure / isobaric filling machines with rinsing and capping functions, manufactured by Rizzolio, specialists in semi-automatic filling equipment. These machines are designed specifically for the packaging of carbonated products, including beer, cider, sparkling wine (Charmat method) and water. They can also be used for still products. Features include:

  • Fast filling cycles which minimise foaming - product is distributed against the inner bottle wall
  • High quality vacuum for oxygen reduction
  • Low Oxygen TPO values
  • Rinser with "No bottle - no spray" system
  • User friendly
  • Total control through display screen
  • External visibility vacuum tank to ensure visual monitoring of correct operating status
  • Easy to clean base with recessed working area
  • Easy visibility and access from rear via compass door
  • Flexibility to fill any size bottle - NB change parts may be required

The SAV4-RLV ISO RLC1 4-4-1 Triblock consists of:

  • SAV rinsing function with 4 nozzles
  • RLV-ISO counter pressure filling machine - Rizzolio's latest model of counter pressure filler - with 4 filling heads
  • RLC1 crown capping function - single head

Production speeds are up to 400 bottles per hour depending on the operator, the temperature, the type and density of the product and the capacity of the bottles. See Application for bottle and cap parameters, and optional extras.

Installed & commissionined by our Engineers.

Please call us on 01404 892100 to discuss your filling requirements.

We have supplied & installed many Rizzolio filling machines. Please ask us about our customer case studies.

 

Please see Closures for our range of caps and corks for glass bottles.

Please see the Fillers category in Catalogue for our full range of filling machines.

[Did you know that our sister company, Rawlings, supplies bottles? See Glass Packaging]

Application

Suitable for the following:

  • Glass bottles (for PET bottles, an additional kit is required) with maximum diameter of 115mm and maximum height of 370mm
  • Either 26mm or 29mm crown cap (additional change parts are required for both formats)

For other bottle formats, please discuss with us.

Optional extras include:

  • Kit for PET bottles
  • Possibility to fill short neck bottles
  • Recirculation of rinsing solution
  • Dummy bottles for sanitisation
  • Air-blowing function rather than rinser
  • Automatic cycle - facilitates all functions: rinser timing, filling steps/modes, capping timing, and CIP timings
  • Pre-evacuation
  • CO2 injection (pre and/or post fill)
  • Protective sliding doors
  • Dual head on crown capper - helps to minimise oxygenation of product
  • Vibrating feeder for caps
  • Automatic loader for caps

 

Features

  • Rinsing function via push-button
  • Filling function via 4 lever operation (automatic system optional) to initiate the various steps, e.g., pre-evacuation, CO2 injection, filling, etc.)
  • Capping function via 2 push-button operation

 

Specification

  • See Application for bottle & cap parameters
  • Rinsing tank capacity: 24 litres
  • Product tank capacity: 12 litres
  • Worktop height: 750mm approx.
  • Stainless steel (AISI 304) contact parts & cladding
  • Mounted on 4 wheels with brake
  • Max C02 pressure: 5 Bar
  • Air consumption: 120 litres/min
  • Power: 220V, single phase
  • Dimensions: Width 1350 x Depth 640 x Height 2100 mm
  • Weight: 405kg

 

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Rizzolio

Rizzolio specialise in semi-automatic counter pressure fillers, for carbonated, naturally sparkling and still products.

We chose Rizzolio for the following reasons:

  • They specialise in counter pressure fillers
  • They produce good quality machines at a competitive price
  • Their machines cover a good range of packaging options, are simple to operate and are manufactured to optimise hygiene during filling
  • On setting up the company in 2004, the founder brought 15 years of mechanical engineering experience and 15 years' experience collaborating with leading companies in the bottling sector
  • They manufacture their equipment in-house and so have complete control over the process
  • They use high quality materials and parts produced with CNC machines
  • Their focus is on semi-automatic bottling solutions
  • Their values are good and sound production and a willingness to share bottling innovations achieved as a result of their work on specific client projects

The Range

We supply the full range of Rizzolio Counter Pressure Fillers - the triblock models include rinsing, filling and capping functions; and the automatic model includes filling and capping.

What we offer...

  • Advice on the appropriate equipment for you - taking budget, space and desired throughput into consideration
  • Installation, commissioning & training by our team of experienced, multi-skilled Vigo engineers
  • Comprehensive 12 month warranty, backed up by our engineers
  • Maintenance & full technical backup and support from our mobile engineers

Case Studies

Please ask us about our installations of Rizzolio counter pressure fillers.

How can we help you?

If you're looking for filling solutions, please give us a call on 01404 892 100 and we will be happy to discuss your requirements.

 


CAREFULLY SELECTED MANUFACTURERS

We have been supplying producers in the drink industry since 1984. We work with renowned manufacturers throughout Europe and in America to bring you robust and efficient production and processing equipment, backed up by our team of Vigo engineers. The manufacturer listed above is just one example. See our Manufacturers page for a list / more information on the manufacturers we are proud to work with.

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