• Malek Monoclean keg cleaner
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Malek Monoclean keg cleaner

The Monoclean keg cleaning machine is designed and manufactured by Malek Brautech GmbH, who specialise in the field of keg filling and keg cleaning systems. The Monoclean is an optimal solution for small and micro-breweries with a low keg demand, which enables safe and cost-effective cleaning using alkaline and acidic detergents.

  • Up to 15 keg/hr output
  • User-friendly operation
  • Single cleaning station with tapping head connection
  • 2 cleaning programs to facilitate different keg sizes
  • Fully automated patented cleaning process with electronic probe monitoring and fluid level check
  • Electronic sensor to check keg is emptied after each fluid process
  • Pressure check of all media (water, steam, CO2, sterile air) at inflow prior to every process - the blow-out process is monitored for perfect cleaning
  • Integrated, electrically heated detergent tank with temperature monitoring & regulation
  • Test valve in the feed pipe to check concentration of detergent in detergent tank
  • Pneumatic stainless steel seat valves with position indicator (closed/open) for safe operation as well as early recognition of leakages
  • Siemens operator panel
  • Easy accessibility to all components
  • Equipped for one fitting type
  • Various options available including a valve for steam or CO2, a manual dispensing head to fill 20 kegs/hr, etc. (see Specification )

Installed & commissioned by our Engineers.

Please call us on 01404 892100 to discuss your kegging requirements.

See the 'Malek' tab (below) for customer Case Studies.

 

See Keg Fillers & Washers in Catalogue for our full range of keg fillers & washers

 

Application

  • Suitable for both alkaline and acidic detergents
  • Operator connects dispensing head to the keg and places keg upside down on the machine rail
  • Cleaning program started via dual push-button operation

 

Specification

  • Output: Up to 15 kegs/hr
  • Stainless steel dispensing head
  • Detects faults and displays fault message
  • Shut-off valves for all operating fluids
  • Electric heating element
  • Dry run protection for the pump
  • Stainless steel seat valves
  • Integrated detergent tank
  • Tank capacity: 170 l
  • Sight glass for level check in the tank
  • Heating element: 12 kW
  • Stainless steel pump: 0.65kW, 3 bar, IP54
  • Siemens operator panel
  • Festo pneumatics with manual start-up valve
  • Stainless steel frame and casing on 4 adjustable feet
  • Dimensions: Length 1341 x Width 850 x Height 1900mm
  • Weight: 250kg

Consumption

  • Air control: ca. 0.01Nm³/keg (6 bar)
  • Sterile air: ca. 0.29 Nm³/keg (2 bar)
  • CO2: ca. 0.49kg/keg
  • Steam: ca. 0.45kg/keg (ca. 2 bar)
  • Hot water: ca. 13 l/keg (3 bar)
  • Cold water: ca. 13 l/keg (3 bar)
  • Caustic: ca. 1.5% loss through cross-linking

Connections

  • Air control: connector IG 1/4", ca. 6 bar to pressure reducer
  • Sterile air: connector DN20, adjustable, 2 bar
  • CO2: connector DIN20, adjustable, 2.5 bar
  • Saturated steam: connector DN20, ca. 2 bar
  • Hot water: DN20, 2.5 bar-3 bar, 80 degrees C
  • Cold water: DN20, 2.5-3 bar
  • Drain: DIN25

Optional:

  • Additional valve for steam
  • Additional valve for CO2
  • Additional device for pressure build up
  • Additional filling dispensing head (with or without CIP) to enable filling at 20 kegs/hr

 

Malek Brautech

Malek Brautech GmbH are one of the leading specialists in keg treatment systems, hold several patents, and their international customers include Diageo Group and Efes Group. We are proud to be their UK agents.

Here are some of the reasons why we choose Malek for keg cleaning and filling systems:

Origins

Co-founder, Herbert Malek, brought 45 years of experience engineering and developing keg systems when he established Malek Brautech in 1992. Herbert began his professional career at one of the first engineering firms (Weigel) in Germany involved in the design and manufacture of keg systems, where he progressed to the Head of the Technical Department. Herbert went on to set up an engineering consultancy firm and it was during this phase that he developed a keg cleaning process which is still regarded as one of the best in the industry in terms of effectiveness.

Since it's inception, Malek Brautech has developed a strong portfolio of innovative keg cleaning and filling systems, aided by the passion and commitment of Herbert's son, Alexander. In 2014 Alexander took over the management of the company becoming CEO, safeguarding company as a family-owned OEM (original equipment manufacturer).

Design & Manufacture

Malek Brautech's expertise lies in the optimal cleaning and hygienic filling of kegs with low oxygen uptake. They design and manufacture keg cleaning and filling systems from individual machines to complete turnkey systems and hold several patents in the following areas:

  • Optimum performance keg cleaning - with high flow rate, more swirls (whirlpool effect), and effective cleaning even of stubborn stains
  • Cold filling by temperature monitoring
  • Condensate monitoring With the right care and maintenance, Malek Brautech kegging lines are designed to last over 30 years. All machines and systems are manufactured in their own production facility at Velbert. Malek uses high quality components from leading manufacturers and precision production methods, including CNC (computer numerical controlled) tooling, laser/water jet cutting systems, and WIG welding (the latter for frame structures and pipes).

Watch the Malek Brautech corporate video here

Reputation

Malek Brautech's international customers include Diageo Group/ Guinness Brewery (Dublin), Efes Group (Efes Pilsen), and König Brewery (Germany).

The Range

We supply Malek's full range of Keg Washers & Cleaners - some models are also suitable for mini-kegs & KeyKegs.

What we offer

We have been supplying, installing and commissioning Malek Brautech kegging systems for nearly 10 years. We can offer you:

  • Advice on the appropriate line for you - taking budget, space and desired throughput, and labour, etc., into consideration
  • Recommendation on kegging line layout and drawings
  • Advice on power / water / compressed air requirements in your building
  • Supply, installation and commissioning by our team of experienced, multi-skilled Vigo engineers
  • Supply and installation (by our engineers) of all conveyoring and all the required controls to ensure your line works safely and efficiently
  • Maintenance and full technical backup from our engineers
  • Good stock of spare parts

 

Case Studies

The case studies below are only a few of the mulitiple kegging installations we've completed.

How can we help you?

If you're looking for kegging equipment, please give us a call on 01404 892 100 and we will be happy to discuss your requirements.

 


CAREFULLY SELECTED MANUFACTURERS

We have been supplying producers in the drink industry since 1984. We work with renowned manufacturers throughout Europe and in America to bring you robust and efficient production and processing equipment, backed up by our team of Vigo engineers. The manufacturer listed above is just one example. See our Manufacturers page for a list / more information on the manufacturers we are proud to work with.

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