Malek Twin 2000 keg cleaner

The Malek Twin 2000 keg cleaner is designed and manufactured by Malek Brautech GmbH, who specialise in the field of keg filling and keg cleaning systems. The Twin 2000 is a compact semi automatic machine for cleaning kegs, which uses the same patented cleaning process as the Twin II semi-automatic keg cleaner & filler, but has double the output per hour It is suitable for cleaning using alkaline or acidic detergents.

  • Up to 30 keg/hr output
  • Fully automated patented cleaning process (see Downloads)
  • Simple operation
  • Single cleaning station with cleaning programs for 3 keg sizes
  • Integrated adjustable centring unit for kegs of different diameters
  • Treatment head is the same as those on Malek’s automatic machines, to enable a high liquid flow rates
  • Integrated detergent tank with temperature regulation
  • Pneumatic stainless steel seat valves with position indication (closed/open) for safe operation as well as early recognition of leakages
  • Detergent tank heated by steam as standard
  • Equipped for one fitting type
  • Options available, including change parts for glass bottle cleaning, and electrically heated tank (see Specification)

Please call us on 01404 892100 to discuss your kegging requirements.

Application

  • Suitable for both alkaline or acidic detergents

Features

Cleaning control devices:

  • Residual pressure check by pressure switch
  • Empty message by electronic level switch
  • Temperature control

Specification

  • Output up to 30kegs/hr
  • Tank capacity: 120 l (effective content 100 litres)
  • Sight glass for level check in tank
  • Easy access to all components
  • SMC pneumatics with manual start up valve
  • Shut-off valves for all operating fluids
  • Seimens S7 operator panel
  • Stainless steel pump: 1.1kW, 3 bar, IP54
  • Dry run protection for the pump
  • Stainless steel frame
  • Dimensions: Width 1000 x Depth 1200 x Height 2500 mm
  •  
  • Hot water: 12 L/keg (2-3 bar), 80-90°C
  • Fresh water: 8 L/keg (2-3 bar)
  • Detergent: circulated, 80°C, (2-3 bar)
  • Saturated steam: 0.35kg/keg, 138°C, (2 bar)
  • Compressed air: 0.15m³/keg (5-10 bar)
  • Sterile air: 0.2-0.5m³/keg (2-6 bar) **Connection
  • Fume extraction (overflow): DN65
  • Drain: DIN50 with counterflow cooling
  • Control air: IG ½”, ca. 6 bar to pressure reducer
  • Sterile air: DIN 15, adjustable, 2 bar
  • Saturated steam: DIN15, ca, 2 bar
  • Hot water: DIN15, 2.5-3 bar, 80°C
  • Cold water: DIN20, 2.5-3 bar
  • CO²: DIN 15, adjustable, 2.5 bar
  • Heating system: DIN15
  • Condensate: IG ½” Optional:
  • Change parts for glass bottle cleaning (up to 200 unlabelled bottles per hour)
  • Electrical heating for tank

Malek Brautech

Malek Brautech GmbH are one of the leading specialists in keg treatment systems, hold several patents, and their international customers include Diageo Group and Efes Group. We are proud to be their UK agents.

Here are some of the reasons why we choose Malek for keg cleaning and filling systems:

Origins

Co-founder, Herbert Malek, brought 45 years of experience engineering and developing keg systems when he established Malek Brautech in 1992. Herbert began his professional career at one of the first engineering firms (Weigel) in Germany involved in the design and manufacture of keg systems, where he progressed to the Head of the Technical Department. Herbert went on to set up an engineering consultancy firm and it was during this phase that he developed a keg cleaning process which is still regarded as one of the best in the industry in terms of effectiveness. Since it's inception, Malek Brautech has developed a strong portfolio of innovative keg cleaning and filling systems, aided by the passion and commitment of Herbert's son, Alexander. In 2014 Alexander took over the management of the company becoming CEO, safeguarding company as a family-owned OEM (original equipment manufacturer).

Design & Manufacture

Malek Brautech's expertise lies in the optimal cleaning and hygienic filling of kegs with low oxygen uptake. They design and manufacture keg cleaning and filling systems from individual machines to complete turnkey systems and hold several patents in the following areas: * Optimum performance keg cleaning - with high flow rate, more swirls (whirlpool effect), and effective cleaning even of stubborn stains * Cold filling by temperature monitoring * Condensate monitoring With the right care and maintenance, Malek Brautech kegging lines are designed to last over 30 years. All machines and systems are manufactured in their own production facility at Velbert. Malek uses high quality components from leading manufacturers and precision production methods, including CNC (computer numerical controlled) tooling, laser/water jet cutting systems, and WIG welding (the latter for frame structures and pipes).Watch the Malek Brautech corporate video here

Reputation

Malek Brautech's international customers include Diageo Group/ Guinness Brewery (Dublin), Efes Group (Efes Pilsen), and König Brewery (Germany).

What we offer

We have been supplying, installing and commissioning Malek Brautech kegging systems for nearly 10 years. We can offer you: * Advice on the appropriate line for you - taking budget, space and desired throughput, and labour, etc., into consideration * Recommendation on kegging line layout and drawings * Advice on power / water / compressed air requirements in your building * Supply, installation and commissioning by our team of experienced, multi-skilled Vigo engineers * Supply and installation (by our engineers) of all conveyoring and all the required controls to ensure your line works safely and efficiently * Maintenance and full technical backup from our engineers * Good stock of spare parts

Case Studies

The case studies below are only two of many of our kegging installations. * Salcombe Brewing Co * Utopian Brewing Business Profile Article in SIBA Brewer and Utopian Brewing blog * Belleville Brewing Co *

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