Process includes automatic feed of bags (on web), multi-stage filling cycle (see Application), through to detachment and evacuation of bags
Oxycontrol included as part of cycle
7" colour multi-function touch screen control
Access interface functions via Smartphone, tablet or PC to track:
Production - program management, rate/output, production planning
Statistics - quantities filled per batch; total quantity filled; start-up statistics, cleaning statistics, etc.
Maintenance - preventative maintenance count-down
Stainless steel construction
Many options including pump; pouch module (changeover in less than 30 mins); temperature control; ISO 7 laminar flow hood with booster; prefilter & U15 filter; electromagnetic counter, etc.
The B'Booster can be fitted with a dual head for higher speed production rates
The B'Booster can be supplied as an 'Ultra Clean' model, which includes electromagnetic meter, specific controller program, Laminar flow hood including supercharger, pre filter and U15-ISO 7 filter with sealing control, and 'fully cleanable' guaranteed features
Installed & commissioned by our Engineers.
Please contact us on 01404 892100 to discuss your bag in box (or pouch) filling requirements.
See the 'Technibag' tab (below) forcustomer Case Studies.
See Bag in Box & Pouch Fillers in Catalogue for our full range of bag in box and pouch fillers, including bag coolers, box erectors & box sealers
Suitable for: wine & fruit juices (for other liquids, please enquire)
Vacuum bags: 2 to 20 litre
Pouches: 1.5 to 3 litre
Filling: feed via pump (supplied separately)
Product temperature: up to 110 degrees C
Suitable for: Vitop-type taps with a high neck
Presentation and introduction of empty bags
Air removal from bag
Metering & filling
Nitrogen injection and sweeping
Ejection of filled bag
Detachment of bag
Evacuation of bag
Maximum fill rate by bag capacity*:
3 litre: 720 bph
5 litre: 610 bph
10 litre: 440 bph
15 litre: 345 bph
20 litre: 280 bph
Maximum fill rate by pouch capacity with pouch module (optional extra) * [pph= pouches per hour]:
1.5 litre: 585 pph
3 litre: 525 pph
( * ) With liquid flow of 123 HL/h, via AL 50 pump, supplied separately
Frame made entirely of AISI 304 stainless steel
B&R display with 7" colour multi-functional touch screen
Pulse counter (72 points per litre)
AISI 316 stainless steel tubes with bevelled welding
Built-in 0-4 Bar pressure regulator (for nitrogen)
Venturi vacuum pump with electronic vacuum regulator
Electric roller table with collection and removal tray
Integrated & guided CIP circuit with automated cleaning of vacuum circuit
Crimped hoses with clamp connectors (25mm) on filling circuit and CIP
Air pressure: 7 to 10 Bar
Air consumption: 7m3/h
Nitrogen supply: 1-4 Bar
Noise level: <85 db
Power supply: 400V, 50Hz, three phase
Connections to your specification (Macon 40 as standard)
Dimensions: Width 1130 x depth 1880 x height 2100mm
B'Booster Top 720 used with bags and pouches*: **B'Booster Top 720 used with pouches**: **B'Booster as part of the Flexi-Line Concept:*Video shows Flow Pilot & Flexi-Line Concept, consisting of O'Box Top 900, B'Booster Top 720, C'Booster Top 720, HM1200 machines, including an adhesive labelling machine machine, an automatic box handle applicator, a laser marker, and an automatic palletiser and wrapper
Technibag™ are specialist manufacturers of bag-in-box filling and packing equipment. They have over 20 years' experience, an international reputation, and we are proud to be their UK agents.
Here are some of the reasons why we choose Technibag:
Their bag-in-box solutions are designed to preserve the quality of packaged beverages
They rely on both their expertise and proven methods to optimize each filling machine function, including pump size, filling head precision, meter programming, interface functions, vacuum regulation, the holding and tap-positioning system and the bag ejection system
Design and manufacture is carried out by their technical team in their manufacturing plant in France so they are in full control of the process
Their fillers can also fill pouches, via additional change parts
They operate to stringent quality standards: equipment manufactured by Technibag is checked by independent organisations including APAVE (a safety audit organisation) and Bureau Veritas (a world leader in testing, inspection and certification)
They are respected globally, being represented across 5 continents over 85 countries
Their are product innovators - 30% of their employees are assigned to their design and R&D departments (see below)
They are highly committed to industry development and sharing expertise (see below)
Since it established in 2000, Technibag has launched over 20 new products and carried out many research programs to place it at the forefront of innovative product development. Technibag's latest technological developments include:
DAS system: Automated start-up of filling cycle
Oxycontrol™ technology: Nitrogen flushing of tap collar prior to closure
Web & single technology: Models available for single bags/pouches and bags on a web
Ultra-clean™ models: compliant with specific food-industry quality standards - includes AISI 316 stainless steel chamber-welded liquid contact parts, electromagnetic flow-meter, steam-cleanable up to 110°C, IP65 filling head components, etc.
Connectivity: Via Smartphone, tablet or PC (B'Booster only)
Flow Pilot regulator: A unique solution (buffer vat under nitrogen pressure) that guarantees quick, precise, high-quality filling without oxidation; for automatic lines - installed between the pasteuriser and the filling machine
Advancement of the Industry:
Technibag are committed to industry development and participate in the following cross-company/organisational programs:
European Hygienic Engineering & Design Group (EHDG) - collaboration ensures hygienic design equipment and installations
ECAM - a mechanical engineering college internationally renowned for its innovations
CTCPA - a food processing research institute and analysis lab
Performance BIB - international research association for BIB beverages
If you're looking to start filling via bag in box , or you are a new startup, please give us a call on 01404 892 100 and we will be happy to discuss your requirements.
CAREFULLY SELECTED MANUFACTURERS
We have been supplying producers in the drink industry since 1984. We work with renowned manufacturers throughout Europe and in America to bring you robust and efficient production and processing equipment, backed up by our team of Vigo engineers. The manufacturer listed above is just one example. See our Manufacturerspage for a list / more information on the manufacturers we are proud to work with.
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